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So you want to be a custom bike builder?

July 28, 2009BY WESTCOASTHOGS

So You Want To Be A Custom Bike Builder?

Or maybe you just have an old, used motorcycle you want to rip apart and build over. Well before you rush out and buy that motorcycle kit, (the one that will set you on the road to riches and fame), or tear into your dad's old hog in the garage, stop and think about the level of expertise and artistry the top builders have attained. More importantly think about how long it has taken them to attain it!

THEM:

Education
You'd be surprised how well educated a lot of today's top bike builders are. Several of them have degrees (some more than one!) ranging from mechanical engineering to business and marketing management. Billy Lane, the founder of Chopper Inc, has several patents relating to motorcycle technology in his name for example. What about someone a little more 'old school' like Dave Perewitz? Dave has accumulated close to forty years of mechanical, metalworking and painting experience. Not theoretical, but genuine hands on, early morning late night kind of experience. Could you put that kind of time in? Matt Hotch is still only young, but has gained an incredible amount of practical experience customizing first bicycles, then VW's before moving on to custom bike building.

Facilities
These guys are building choppers and custom bikes that are state of the art. They don't get thrown together in the yard; the motorcycle shops have all the tools and equipment required to produce almost anything out of metal, not just bikes. Just as important are the other services these builders use; the local chrome platers, machinists, painters and so on. These guys have just as important a part to play in the construction of these one off bikes as the designer builders themselves.

Desire
All the top custom bike builders live for one thing; building the best bikes they can. They literally live eat even dream about custom bikes (and looking at some of the more way out creations you can totally believe this from the designs they produce!) They are constantly striving to build bikes better. Its not just about money for the top builders. (Indian Larry would have attested to that.) So where does that leave the Average Joe?? Actually, I don't think you are too badly off; in fact if you want to build a custom bike, it has probably never been easier.

YOU:

Education
There is an unbelievable amount of information for the guys who want to start down the road to custom bike building. Videos, books websites, all of them help to flatten the learning curve for a novice. Most of the material out there relates to motorcycle kits, and for the beginner, building a motorcycle kit is definitely the best way to go if you want to get real hands on experience. After that there are motorcycle maintenance courses, which again will allow you to get up to speed as fast as possible in your quest to become the next Arlen Ness or Jesse James.

Facilities
To put together a shop like the ones you see on television costs thousands of dollars. But you don't need all that stuff if you start with a motorcycle kit. Custom motorcycle kits can be put together with some pretty basic tools, providing they are of good quality. Two things that are an absolute must though are a torque wrench and a basic lift. With these two tools, you can tighten the motorcycle kits fittings correctly, and not break your back while you are doing it!

Desire
Well this is one area where you can match the pros, no question. If you really want to be a custom bike builder, start doing it for fun and put your motorcycle kit together. We can't all be Billy Lane, Eddie Trotta or Russell Mitchell, but we can have a blast trying! Many online resources are offering book manuals and videos to guide you into making your masterpiece with less trouble, all in earnest. Just take care to find the most reliable source that would guarantee you results with a minimal investment. But here are several pointers in building your very own killer custom motorcycle or chopper.

  • Be alert in selecting the proper motorcycle parts in order that everything works and fits together as one complete unit. Wise up on used motorcycle parts and choosing between OEM and aftermarket parts. Get to know and study the tools you'll be needing for assembly
  • Don't be discouraged easily by the "real life" assembly roadblocks you'll encounter. Even the professionals have to deal with these things at one point of their bike building careers.
  • There's a correct procedure for each phase of your project ' like "mocking up" your rolling chassis and properly fitting and prepping all of your sheet metal parts. This phase may cost you thousands of dollars if done incorrectly.
  • Research some tricks for installing front fork components that prevents damage to your show chrome finishes!
  • There's a correct way to prepare all the parts
  • that are being sent out for paint. Learn it!

  • Installing brake systems are important and it would help if you have an idea on what do and what not to do. There's also a proper way to install all of your brake and oil lines. Learn it!
  • Know about setting up the proper engine and transmission alignment. And, how to be careful not to drive it too hard when installing and setting up a rear swing arm and shocks!
  • Installing a correct wiring system is a significant thing that should not be overlooked.
  • You must be aware that there is a correct series of tests that must be performed before running your new bike down the road.
  • Custom Motorcycle Building Resources

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